48V 200Ah LiFePO4 Forklift Battery

Our 48V 200Ah LiFePO4 Forklift Battery is a high – performance lithium battery. Ideal for wholesale and OEM buyers, it offers long cycle life, high capacity, and advanced features for material handling.

Key Features

• High Capacity: A 200Ah nominal capacity, equivalent to a 240Ah lead – acid battery, for extended operation and less downtime.
• Long Cycle Life: Over 3,000 cycles at 100% DOD, reducing maintenance and replacement frequency.
• Powerful Performance: Supports 600A continuous and 800A peak discharge current for demanding tasks.
• Robust Construction: IP65 – rated metal casing, dust – tight and water – resistant for harsh environments.
• Advanced Battery Management System (BMS): Prevents overcharging, short – circuits, and overheating, monitors key parameters.

Product Description

The 48V 200Ah LiFePO4 Forklift Battery is engineered for optimal power and reliability in material handling. With a 9.6 kWh nominal energy output, it’s suitable for warehouses, logistics centers, and manufacturing. Designed for OEM, ODM, and wholesale buyers, it has extensive customization options. The BMS ensures safe and efficient operations by monitoring state of charge, voltage, current, and temperature. It has a long cycle life and can handle high – power applications.

How does the Redway ESS 48V 200Ah LiFePO4 forklift battery excel? It delivers 10.24 kWh energy capacity, over 6,000 deep cycles, advanced BMS with smart monitoring, and a rugged IP67-rated design, providing exceptional safety, durability, and performance for demanding forklift and industrial applications.

What are the technical specifications of the Redway ESS 48V 200Ah LiFePO4 forklift battery?

The battery features a nominal voltage of 51.2V and a capacity of 200Ah, storing 10.24 kWh of energy. It weighs approximately 72 kg and measures 510 x 500 x 233 mm. It supports continuous discharge currents of 200A and peak discharges up to 400A for 10 seconds. The operating voltage range spans 37.5V to 54.75V. The battery is enclosed in a metal shell with an IP67 rating, providing dust and water ingress protection.

How does LiFePO4 chemistry contribute to the battery’s performance and longevity?

LiFePO4 chemistry offers superior thermal and chemical stability, enabling deep discharges up to 80% depth of discharge without significant capacity loss. This results in a cycle life exceeding 6,000 cycles, far surpassing traditional lead-acid batteries. Its high energy density allows compact, lightweight battery packs with reliable, consistent power output.

What safety features protect the battery during operation?

The battery integrates an advanced Battery Management System (BMS) that monitors voltage, current, temperature, and state of charge. It safeguards against overcharge, over-discharge, short circuits, overcurrent, and thermal runaway. The IP67-rated metal casing protects internal components from dust and water ingress, ensuring reliable operation in harsh industrial environments.

How does the advanced BMS enhance battery reliability and safety?

The BMS balances cell voltages to prevent premature degradation, manages charge and discharge currents, and monitors thermal conditions. It supports communication protocols such as RS485, CAN-bus, and optional Bluetooth or 4G connectivity for real-time data and remote diagnostics, reducing downtime and maintenance costs.

Which forklift and industrial applications benefit most from this battery?

This battery is ideal for electric forklifts, golf carts, low-speed vehicles, floor cleaning machines, and other material handling equipment requiring high power and long operational hours. Its fast charging and high discharge rates support continuous industrial operations in warehouses, distribution centers, and manufacturing plants.

How does Redway ESS enable smart communication and real-time monitoring?

Redway ESS integrates RS485, CAN-bus, Bluetooth, and optional 4G/LTE/GPS modules for seamless connection to battery management systems and fleet monitoring platforms. This allows real-time tracking of battery health, usage, and alerts, enabling proactive maintenance and operational efficiency.

What advantages does this battery offer over lead-acid alternatives?

Compared to lead-acid batteries, the Redway ESS LiFePO4 battery is lighter, has a longer cycle life (6000+ vs. 500-1000 cycles), charges faster, requires zero maintenance, and offers higher energy efficiency. It delivers consistent voltage under load, improving forklift and vehicle performance.

How does the battery’s design ensure durability and environmental protection?

The metal shell provides mechanical strength against shocks and vibrations common in industrial settings. The IP67 rating guarantees protection from dust and water ingress, enabling reliable performance in harsh warehouse and outdoor environments.

How does Redway ESS distinguish its forklift battery in the market?

Redway ESS combines cutting-edge lithium technology with advanced BMS, robust mechanical design, and extensive communication options. Their focus on quality, customization, and comprehensive warranty support positions them as a trusted leader in sustainable energy solutions.

What environmental benefits does the Redway ESS LiFePO4 battery provide?

The battery uses non-toxic lithium iron phosphate chemistry, is recyclable, and reduces waste through its long lifespan. It lowers energy consumption and carbon footprint compared to lead-acid batteries, supporting greener industrial operations.

How can users maximize the lifespan and performance of their forklift battery?

Users should avoid deep discharges beyond recommended DoD, use compatible chargers, maintain proper storage conditions, monitor battery health via smart systems, and adhere to manufacturer installation and operation guidelines.

Chart: Comparison of Redway ESS 48V 200Ah LiFePO4 Battery vs Lead-Acid Battery

Chart: Key Features and Benefits of Redway ESS 48V 200Ah LiFePO4 Forklift Battery