48V 450Ah LiFePO4 Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

Our 48V 450Ah LiFePO4 Forklift Battery is a high – performance solution for material handling. Ideal for OEMs and wholesale buyers, it offers long – lasting power and multiple benefits.

Key Features

  • High Energy Capacity: With a 450Ah nominal capacity and 21.6 kWh energy output, it powers forklifts for extended periods, increasing productivity.
  • Durable Construction: The robust metal shell with an IP65 rating protects against dust and water in harsh industrial settings.
  • Advanced Battery Management System (BMS): Continuously monitors battery parameters, preventing overcharging, over – discharging, and short – circuits for safety.
  • Long Cycle Life: Lasts over 3,000 cycles at 80% DoD, reducing long – term replacement costs compared to lead – acid batteries.
  • Flexible Shipping Options: Available via FOB, EXW, or CIF with sea, air, or land shipment methods.

Product Description

The 48V 450Ah LiFePO4 Forklift Battery is engineered for modern material handling. Operating at 48V, this lithium battery offers high energy density and efficiency. Its dimensions (646 x 197 x 574 mm) and 200 kg weight make it compatible with various forklift models. It works from – 20¡ãC to 60¡ãC, suitable for indoor and outdoor use. The natural cooling system maintains optimal performance. With a 200A maximum charge current and 1200A peak discharge current, the advanced BMS ensures safety.

A 48V 450Ah LiFePO4 forklift battery delivers exceptional high capacity and safety by utilizing advanced lithium iron phosphate chemistry combined with a sophisticated Battery Management System (BMS). Offering over 4000 deep cycles at 80% depth of discharge, high continuous and peak discharge currents, and robust protection features, it ensures reliable, efficient, and maintenance-free power for industrial forklifts and material handling equipment.

What are the key features of the 48V 450Ah LiFePO4 forklift battery?

The 48V 450Ah LiFePO4 battery from Redway ESS provides a nominal voltage of 51.2V and a capacity of 450Ah, yielding approximately 23 kWh of energy. It supports continuous discharge currents up to 300A and peak discharge currents up to 1000A for short bursts. The battery is encased in a durable metal housing with an IP65 or IP67 rating, ensuring protection against dust and water ingress. An advanced BMS monitors voltage, current, temperature, and state of charge to optimize performance and safety.

How does the Battery Management System (BMS) improve safety and performance?

The BMS continuously monitors individual cell voltages, temperature, current, and state of charge to prevent overcharge, over-discharge, short circuits, and overheating. It balances cell voltages to maximize usable capacity and prolong battery life. The system supports remote monitoring via CAN bus, RS485, or Bluetooth, enabling predictive maintenance and reducing downtime.

Why is LiFePO4 chemistry ideal for forklift batteries?

LiFePO4 chemistry provides superior thermal stability, long cycle life exceeding 4000 cycles at 80% depth of discharge, and high energy density. It maintains a stable voltage output, resists thermal runaway, and is environmentally friendly. Compared to lead-acid batteries, it offers faster charging, lighter weight, and lower maintenance.

What are the typical applications for a 48V 450Ah LiFePO4 forklift battery?

Ideal for electric forklifts, automated guided vehicles (AGVs), warehouse equipment, and other industrial vehicles requiring reliable, high-capacity power with extended runtime and fast recharge capabilities.

How does the battery’s design contribute to durability and reliability?

The battery’s robust metal casing with IP65 or IP67 protection ensures durability in harsh industrial environments. Its modular design and optimized weight (approximately 200-300 kg) facilitate easy installation and scalability. The battery’s low internal resistance supports high power output and efficient energy use.

What are the charging and discharging specifications?

The battery uses a CC/CV charging profile with a maximum charge voltage of 58.4V and supports continuous charge currents up to 200A. It delivers continuous discharge currents of 300A and peak discharge currents of 1000A for 5 seconds. Operating temperature ranges from -20°C to 60°C for discharge and 0°C to 55°C for charging.

Charging and Discharging Specifications

Specification Value
Nominal Voltage 51.2V
Nominal Capacity 450Ah
Nominal Energy 23 kWh
Max Continuous Charge 200A
Max Continuous Discharge 300A
Peak Discharge Current 1000A (5 seconds)
Max Charge Voltage 58.4V
Cycle Life >4000 cycles @ 80% DoD
Operating Temperature Charge: 0°C to 55°C
Discharge: -20°C to 60°C
Protection Rating IP65/IP67

How do temperature and environmental factors affect battery performance?

The battery performs reliably within a wide temperature range and is protected against dust and water ingress by its IP65/IP67 rating, making it suitable for demanding industrial environments. The BMS actively manages thermal conditions to maintain optimal performance and safety.

How can multiple 48V 450Ah batteries be connected for larger systems?

Batteries can be connected in series to increase voltage or in parallel to increase capacity. Redway ESS provides expert guidance to ensure proper BMS synchronization and system design, optimizing balanced charging and discharging.

What maintenance practices maximize battery life?

Maintenance includes regular inspection of terminals and connectors, adherence to charging protocols, avoiding deep discharges, and monitoring via BMS. Redway ESS offers firmware updates and technical support to maintain peak battery health.

How does Redway ESS support customers with their LiFePO4 forklift batteries?

Redway ESS offers customized 48V 450Ah LiFePO4 forklift batteries with advanced BMS, rugged design, and smart connectivity options like Bluetooth, CAN bus, and 4G remote monitoring. Their expert team ensures seamless integration, reliable operation, and comprehensive after-sales service tailored to client needs.

Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 51.2V
Nominal Capacity 460Ah
Nominal Energy 23.55kWh
Dimensions (L*W*H) 800 x 630 x 600 mm
Weight ~352 kg
Max Charge Current 200A (Continuous)
Max Discharge Current 400A (Continuous)
Peak Discharge Current 900A (3s)
Operating Voltage Range 40V–58.4V
IP Rating IP65
Cooling Natural Cooling
Cycle Life >4000 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus, 4G
Warranty 5 years
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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