Description
Our lithium battery manufacturer offers the 48V 460Ah LiFePO4 Forklift Battery, a high – performance solution crafted for OEM and wholesale needs. It provides long – lasting power and reliability in industrial settings.
Key Features
- High Capacity: With a 460Ah nominal capacity and 23.68 kWh energy output, it allows for extended operation, boosting productivity.
- Long Cycle Life: Engineered for over 6,000 cycles at 80% DOD, reducing maintenance and replacement costs compared to lead – acid batteries.
- Powerful Performance: Delivers 400A continuous and up to 900A peak discharge currents, ideal for heavy – duty tasks.
- Robust Construction: The IP67 – rated metal casing makes it dust – tight and water – resistant for harsh environments.
- Advanced Battery Management System (BMS): Protects against overcharging, short circuits, and overheating while monitoring battery conditions.
Product Description
The 48V 460Ah LiFePO4 Forklift Battery is designed for modern material handling. Using LiFePO4 technology, it offers 48V nominal voltage and 460Ah capacity, with 23.68 kWh output. It operates from 40V to 58.4V, fitting various forklift models. Its compact size (950 x 421 x 450 mm) and light weight (about 190 kg) ease installation. The BMS enhances safety and battery life. With over 6,000 cycles at 80% DOD and a temperature range of – 20¡ãC to 60¡ãC, it suits diverse working conditions. RS485 and CAN – bus protocols allow seamless integration, and the LCD display provides real – time status.
How does the Redway ESS 48V 460Ah LiFePO4 forklift battery excel? It offers 23.55 kWh energy capacity, over 4,000 deep cycles, advanced BMS with smart monitoring, and a rugged IP65-rated design, ensuring exceptional safety, durability, and performance for demanding industrial forklift applications.
What are the technical specifications of the Redway ESS 48V 460Ah LiFePO4 forklift battery?
The battery features a nominal voltage of 51.2V and a capacity of 460Ah, storing 23.55 kWh of energy. It weighs approximately 175 kg and measures 700 x 600 x 300 mm. It supports continuous discharge currents of 300A and peak currents up to 600A for short bursts. The operating voltage range is 40V to 58.4V. The battery is encased in a sturdy metal shell with an IP65 rating for dust and water resistance.
How does LiFePO4 chemistry contribute to the battery’s performance and longevity?
LiFePO4 chemistry provides excellent thermal and chemical stability, enabling deep discharges up to 80% depth of discharge without significant capacity loss. This chemistry ensures a long cycle life exceeding 4,000 cycles, far outperforming lead-acid batteries. It also offers high energy density, delivering consistent power output with reduced weight.
What safety features protect the battery during operation?
An advanced Battery Management System (BMS) monitors voltage, current, temperature, and state of charge, providing protection against overcharge, over-discharge, short circuits, overcurrent, and overheating. The IP65-rated metal enclosure protects internal components from dust and water ingress, ensuring safe and reliable operation in industrial environments.
How does the advanced BMS enhance battery reliability and safety?
The BMS balances cell voltages to prevent premature degradation, manages charge and discharge currents, and monitors thermal conditions. It supports communication protocols such as RS485, CAN-bus, and optional Bluetooth or 4G for real-time data and remote diagnostics, reducing downtime and maintenance costs.
Which forklift and industrial applications benefit most from this battery?
This battery is ideal for electric forklifts, pallet jacks, warehouse trucks, and other material handling equipment requiring high power and long operational hours. Its fast charging and high discharge rates support multi-shift operations in warehouses, distribution centers, and manufacturing facilities.
How does Redway ESS enable smart communication and real-time monitoring?
Redway ESS integrates RS485, CAN-bus, Bluetooth, and optional 4G/LTE/GPS modules for seamless connection to battery management systems and fleet monitoring platforms. This enables real-time tracking of battery health, usage, and alerts, empowering operators to perform proactive maintenance and optimize operations.
What advantages does this battery offer over lead-acid alternatives?
Compared to lead-acid batteries, the Redway ESS LiFePO4 battery is lighter, offers longer cycle life (4000+ vs. 500-1000 cycles), charges faster, requires no maintenance, and delivers higher energy efficiency. It provides stable voltage under load, improving forklift performance and reducing operational costs.
How does the battery’s design ensure durability and environmental protection?
The metal shell provides mechanical strength against shocks and vibrations common in industrial settings. The IP65 rating guarantees dust-tight and water-resistant performance, enabling reliable operation in harsh warehouse and outdoor environments.
How does Redway ESS distinguish its forklift battery in the market?
Redway ESS combines advanced lithium technology with intelligent BMS, rugged mechanical design, and extensive communication options. Their commitment to quality, customization, and comprehensive warranty support positions them as a trusted leader in lithium forklift battery solutions.
What environmental benefits does the Redway ESS LiFePO4 battery provide?
The battery uses non-toxic lithium iron phosphate chemistry, is recyclable, and reduces waste through its long lifespan. It lowers energy consumption and carbon footprint compared to lead-acid batteries, supporting greener industrial operations.
How can users maximize the lifespan and performance of their forklift battery?
Users should avoid deep discharges beyond recommended DoD, use compatible chargers, maintain proper storage conditions, monitor battery health via smart systems, and follow manufacturer installation and operation guidelines.
Chart: Comparison of Redway ESS 48V 460Ah LiFePO4 Battery vs Lead-Acid Battery
| Feature | Redway ESS LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Nominal Voltage | 51.2V | 48V |
| Capacity | 460Ah | 460Ah |
| Energy | 23.55 kWh | ~16.1 kWh |
| Weight | ~175 kg | 300-350 kg |
| Cycle Life | >4000 cycles (80% DoD) | 500-1000 cycles |
| Charge Time | 3-5 hours | 8-12 hours |
| Maintenance | None | Regular water topping |
| Safety | Advanced BMS + IP65 casing | Moderate |
Chart: Key Features and Benefits of Redway ESS 48V 460Ah LiFePO4 Forklift Battery
| Feature | Benefit |
|---|---|
| High Capacity (460Ah) | Extended forklift operational hours |
| Long Cycle Life (>4000) | Reduced replacement and maintenance costs |
| Advanced BMS | Enhanced safety and performance monitoring |
| IP65 Rated Metal Shell | Durable and dust/water resistant |
| Smart Communication | Real-time monitoring and remote diagnostics |
