Description
Our lithium battery manufacturer offers the 48V 460Ah LiFePO4 Forklift Battery, a high – performance solution for wholesale and OEM customers. It delivers great power, long life, and advanced features for material handling.
Key Features
- High Energy Capacity: With a 48V nominal voltage and 460Ah capacity, it stores around 23.68 kWh, ensuring long – term efficient operation.
- Long Cycle Life: It can last over 6000 cycles at 80% DOD, cutting replacement costs compared to traditional lead – acid batteries.
- Superior Discharge Performance: Capable of 400A continuous and 900A peak discharge currents, ideal for tough material handling jobs.
- Durable & Weatherproof Design: Rated IP65 with a sturdy metal shell, it resists dust and water in harsh environments.
- Advanced Battery Management System (BMS): It has smart monitoring via RS485, CAN – bus, and 4G for real – time data tracking and diagnostics.
Product Description
The 48V 460Ah LiFePO4 Forklift Battery is crafted to meet the strict needs of modern material handling. Its approximately 23.68 kWh energy output powers forklifts in key facilities where efficiency is vital.
Made of high – quality lithium cells, it provides consistent power during long operations. It can handle a 400A continuous and 900A short – term peak current, suitable for various applications.
This forklift battery has an excellent cycle life of over 6000 cycles at 80% DOD, with low maintenance needs. Its IP65 – rated construction protects internal parts from dust and moisture.
Safety is a top priority with the advanced BMS, which monitors parameters like SOC, voltage, current, and temperature, and prevents overcharging, overheating, and short circuits.
For better efficiency, it supports communication protocols and 4G for remote monitoring, allowing OEM and fleet managers to track battery health in real – time.
How does the Redway ESS 48V 460Ah LiFePO4 forklift battery excel? It delivers 23.55 kWh of energy storage, over 4,000 deep cycles, advanced BMS with smart monitoring, and a rugged IP65-rated design, ensuring exceptional safety, durability, and performance for demanding industrial forklift applications.
What are the technical specifications of the Redway ESS 48V 460Ah LiFePO4 forklift battery?
The battery features a nominal voltage of 51.2V and a capacity of 460Ah, storing 23.55 kWh of energy. It weighs approximately 175 kg and measures 700 x 600 x 300 mm. It supports continuous discharge currents of 300A and peak currents up to 600A for short bursts. The operating voltage range is 40V to 58.4V. The battery is encased in a sturdy metal shell with an IP65 rating for dust and water resistance.
How does LiFePO4 chemistry contribute to the battery’s performance and longevity?
LiFePO4 chemistry provides excellent thermal and chemical stability, enabling deep discharges up to 80% depth of discharge without significant capacity loss. This chemistry ensures a long cycle life exceeding 4,000 cycles, far outperforming lead-acid batteries. It also offers high energy density, delivering consistent power output with reduced weight.
What safety features protect the battery during operation?
An advanced Battery Management System (BMS) monitors voltage, current, temperature, and state of charge, providing protection against overcharge, over-discharge, short circuits, overcurrent, and overheating. The IP65-rated metal enclosure protects against dust and water ingress, ensuring safe and reliable operation in industrial environments.
How does the advanced BMS enhance battery reliability and safety?
The BMS balances cell voltages to prevent premature degradation, manages charge and discharge currents, and monitors thermal conditions. It supports communication protocols such as RS485, CAN-bus, and optional Bluetooth or 4G for real-time data and remote diagnostics, reducing downtime and maintenance costs.
Which forklift and industrial applications benefit most from this battery?
This battery is ideal for electric forklifts, pallet jacks, warehouse trucks, and other material handling equipment requiring high power and long operational hours. Its fast charging and high discharge rates support multi-shift operations in warehouses, distribution centers, and manufacturing facilities.
How does Redway ESS enable smart communication and real-time monitoring?
Redway ESS integrates RS485, CAN-bus, Bluetooth, and optional 4G/LTE/GPS modules for seamless connection to battery management systems and fleet monitoring platforms. This enables real-time tracking of battery health, usage, and alerts, empowering operators to perform proactive maintenance and optimize operations.
What advantages does this battery offer over lead-acid alternatives?
Compared to lead-acid batteries, the Redway ESS LiFePO4 battery is lighter, offers longer cycle life (4000+ vs. 500-1000 cycles), charges faster, requires no maintenance, and delivers higher energy efficiency. It provides stable voltage under load, improving forklift performance and reducing operational costs.
How does the battery’s design ensure durability and environmental protection?
The metal shell provides mechanical strength against shocks and vibrations common in industrial settings. The IP65 rating guarantees dust-tight and water-resistant performance, enabling reliable operation in harsh warehouse and outdoor environments.
How does Redway ESS distinguish its forklift battery in the market?
Redway ESS combines advanced lithium technology with intelligent BMS, rugged mechanical design, and extensive communication options. Their commitment to quality, customization, and comprehensive warranty support positions them as a trusted leader in lithium forklift battery solutions.
What environmental benefits does the Redway ESS LiFePO4 battery provide?
The battery uses non-toxic lithium iron phosphate chemistry, is recyclable, and reduces waste through its long lifespan. It lowers energy consumption and carbon footprint compared to lead-acid batteries, supporting greener industrial operations.
How can users maximize the lifespan and performance of their forklift battery?
Users should avoid deep discharges beyond recommended DoD, use compatible chargers, maintain proper storage conditions, monitor battery health via smart systems, and follow manufacturer installation and operation guidelines.
Chart: Comparison of Redway ESS 48V 460Ah LiFePO4 Battery vs Lead-Acid Battery
| Feature | Redway ESS LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Nominal Voltage | 51.2V | 48V |
| Capacity | 460Ah | 460Ah |
| Energy | 23.55 kWh | ~16.1 kWh |
| Weight | ~175 kg | 300-350 kg |
| Cycle Life | >4000 cycles (80% DoD) | 500-1000 cycles |
| Charge Time | 3-5 hours | 8-12 hours |
| Maintenance | None | Regular water topping |
| Safety | Advanced BMS + IP65 casing | Moderate |
Chart: Key Features and Benefits of Redway ESS 48V 460Ah LiFePO4 Forklift Battery
| Feature | Benefit |
|---|---|
| High Capacity (460Ah) | Extended forklift operational hours |
| Long Cycle Life (>4000) | Reduced replacement and maintenance costs |
| Advanced BMS | Enhanced safety and performance monitoring |
| IP65 Rated Metal Shell | Durable and dust/water resistant |
| Smart Communication | Real-time monitoring and remote diagnostics |
