Description
Our 48V 460Ah LiFePO4 Forklift Battery is a high – performance lithium battery. It offers high capacity, long cycle life, and advanced safety features, ideal for OEM and wholesale applications.
Key Features
– High Energy Capacity: The battery provides a 460Ah capacity and 23.5kWh energy output, ensuring long – lasting operation.
– Extended Cycle Life: With over 3500 cycles at 80% DOD, it reduces replacement frequency and cost.
– Powerful Discharge Capability: Supports continuous 350A discharge and peak 1000A currents for demanding forklift tasks.
– Advanced Safety Mechanisms: A smart BMS protects against overcharging, overheating, and short circuits.
– Rugged Construction: An IP67 rated metal shell safeguards against dust and water in tough environments.
Product Description
The 48V 460Ah LiFePO4 Forklift Battery is designed to meet the needs of modern material handling. With a 48V nominal voltage and 460Ah capacity, it gives an energy output of 23.5kWh, enabling long – term efficient forklift operation without frequent recharging.
A 48V 460Ah LiFePO4 LFP forklift battery delivers long-lasting, reliable power by combining advanced lithium iron phosphate chemistry with a sophisticated Battery Management System (BMS). Offering over 4000 deep cycles at 80% depth of discharge, high continuous and peak discharge currents, and robust safety features, it ensures efficient, maintenance-free operation for demanding industrial forklifts.
What are the key features of the 48V 460Ah LiFePO4 forklift battery?
The battery provides a nominal voltage of 51.2V and a capacity of 460Ah, yielding approximately 23.55 kWh of energy. It supports continuous discharge currents of 300-400A and peak currents up to 900-1000A for short bursts. The battery is housed in a durable metal casing with IP54 to IP67 protection ratings, ensuring resistance to dust and water. Integrated BMS monitors voltage, current, temperature, and state of charge, providing real-time data via RS485, CAN bus, or Bluetooth.
How does the Battery Management System (BMS) enhance safety and performance?
The BMS continuously monitors individual cell voltages, current, temperature, and state of charge to prevent overcharge, over-discharge, short circuits, and overheating. It balances cells to maximize usable capacity and extend battery life. Advanced communication protocols enable remote diagnostics and predictive maintenance, reducing downtime.
Why is LiFePO4 chemistry preferred for forklift batteries?
LiFePO4 chemistry offers superior thermal stability, long cycle life exceeding 4000 cycles at 80% depth of discharge, and high energy density. It maintains stable voltage output, resists thermal runaway, and is environmentally friendly. Compared to lead-acid batteries, it is lighter, charges faster, and requires less maintenance.
What are the typical applications for a 48V 460Ah LiFePO4 battery?
Ideal for electric forklifts, warehouse vehicles, automated guided vehicles (AGVs), and other industrial equipment requiring reliable, high-capacity power with extended runtime and fast recharge capabilities.
How does the battery’s design contribute to durability and reliability?
The battery’s robust metal casing with IP54 to IP67 rating protects against dust and water ingress, ensuring durability in harsh industrial environments. Its modular design and optimized weight (approximately 190-270 kg depending on model) facilitate easy installation and scalability.
What are the charging and discharging specifications?
The battery uses a CC/CV charging profile with a maximum charge voltage of approximately 58.4V and supports continuous charge currents up to 200A. It delivers continuous discharge currents of 300-400A and peak discharge currents of up to 900-1000A for short bursts. Operating temperature ranges from -20°C to 60°C for discharge and 0°C to 55°C for charging.
Charging and Discharging Specifications
| Specification | Value |
|---|---|
| Nominal Voltage | 51.2V |
| Nominal Capacity | 460Ah |
| Nominal Energy | 23.55 kWh |
| Max Continuous Charge | 200A |
| Max Continuous Discharge | 300-400A |
| Peak Discharge Current | 900-1000A (short bursts) |
| Max Charge Voltage | ~58.4V |
| Cycle Life | >4000 cycles @ 80% DoD |
| Operating Temperature | Charge: 0°C to 55°C |
| Discharge: -20°C to 60°C | |
| Protection Rating | IP54 to IP67 |
How do temperature and environmental factors affect battery performance?
The battery performs reliably within a wide temperature range and features IP54 to IP67 protection, making it suitable for challenging industrial environments. The BMS actively manages thermal conditions to prevent damage and maintain optimal performance.
How can multiple 48V 460Ah batteries be connected for larger systems?
Batteries can be connected in series to increase voltage or in parallel to increase capacity. Redway ESS provides expert guidance to ensure proper BMS synchronization and system design, optimizing balanced charging and discharging.
What maintenance practices maximize battery life?
Maintenance includes regular inspection of terminals and connectors, adherence to charging protocols, avoiding deep discharges, and monitoring via BMS. Redway ESS offers firmware updates and technical support to maintain peak battery health.
How does Redway ESS support customers with their LiFePO4 forklift batteries?
Redway ESS offers customized 48V 460Ah LiFePO4 forklift batteries with advanced BMS, rugged design, and smart connectivity options like Bluetooth, CAN bus, and 4G remote monitoring. Their expert team ensures seamless integration, reliable operation, and comprehensive after-sales service tailored to client needs.
