80V 420Ah LiFePO4 Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

Our company, a leading lithium battery manufacturer, presents the 80V 420Ah LiFePO4 Forklift Battery. Ideal for OEM and wholesale buyers, it offers high – performance power for material handling, with unique features and long – lasting benefits.

Key Features

  • High Energy Output: With a 420Ah nominal capacity and 33.6 kWh energy storage, it ensures consistent power for extended work, boosting productivity.
  • Robust Construction: A durable metal shell with an IP65 rating protects against dust and water, ensuring longevity in harsh conditions.
  • Advanced Battery Management System (BMS): Intelligent monitoring guards against overcharging, overheating, and short circuits, enhancing safety.
  • Long Cycle Life: Designed for over 4000 cycles at 80% DOD, it significantly cuts replacement costs compared to traditional lead – acid batteries.
  • Flexible Shipping Options: Available via FOB, EXW, or CIF, with sea, air, or land shipment choices.

Product Description

The 80V 420Ah LiFePO4 Forklift Battery is crafted for modern material handling. Its 80V nominal voltage is perfect for demanding industrial settings. Measuring 1015 x 682 x 550 mm and weighing about 335 kg, it fits various forklift models. It operates efficiently from – 20¡ãC to 55¡ãC, suitable for indoor and outdoor use. The natural cooling system maintains optimal performance without extra cooling. With a 320A maximum charge current and 450A peak discharge current (for up to 20 seconds), and an advanced BMS, it ensures safety. This lithium battery’s long lifespan and eco – friendly design reduce the total cost of ownership.

How does the Redway ESS 80V 420Ah LiFePO4 forklift battery excel? It delivers 33.9 kWh of energy, over 3,000 deep cycles, advanced BMS with smart monitoring, and a rugged IP65-rated metal enclosure, ensuring exceptional safety, durability, and high performance for demanding industrial forklift applications.

What are the technical specifications of the Redway ESS 80V 420Ah LiFePO4 forklift battery?

The battery features a nominal voltage of 81.6V and a capacity of 420Ah, delivering 33.9 kWh of energy. It weighs approximately 420 kg and measures 900 x 700 x 655 mm. It supports continuous discharge currents of 150A and peak discharge currents up to 350A for short bursts. The operating voltage range is 62.5V to 91.25V. The battery is housed in a durable metal shell with an IP65 rating for dust and water resistance.

How does LiFePO4 chemistry contribute to the battery’s performance and longevity?

LiFePO4 chemistry offers superior thermal and chemical stability, enabling deep discharges up to 80% depth of discharge without significant capacity loss. This chemistry supports a cycle life exceeding 3,000 cycles, far surpassing traditional lead-acid batteries. It provides high energy density and consistent power output with reduced weight and enhanced safety.

What safety features protect the battery during operation?

An advanced Battery Management System (BMS) continuously monitors voltage, current, temperature, and state of charge, providing protection against overcharge, over-discharge, short circuits, overcurrent, and overheating. The IP65-rated metal casing protects internal components from dust and water ingress, ensuring safe and reliable operation in industrial environments.

How does the advanced BMS enhance battery reliability and safety?

The BMS balances cell voltages to prevent premature degradation, manages charge and discharge currents, and monitors thermal conditions. It supports communication protocols such as RS485, CAN-bus, and optional Bluetooth or 4G for real-time data and remote diagnostics, reducing downtime and maintenance costs.

Which forklift and industrial applications benefit most from this battery?

This battery is ideal for electric forklifts, pallet jacks, warehouse trucks, and other material handling equipment requiring high power and long operational hours. Its fast charging and high discharge rates support continuous industrial operations in warehouses, distribution centers, and manufacturing plants.

How does Redway ESS enable smart communication and real-time monitoring?

Redway ESS integrates RS485, CAN-bus, Bluetooth, and optional 4G/LTE/GPS modules for seamless connection to battery management systems and fleet monitoring platforms. This allows real-time tracking of battery health, usage, and alerts, empowering operators to perform proactive maintenance and optimize fleet efficiency.

What advantages does this battery offer over lead-acid alternatives?

Compared to lead-acid batteries, the Redway ESS LiFePO4 battery is lighter, offers longer cycle life (3000+ vs. 500-1000 cycles), charges faster, requires zero maintenance, and delivers higher energy efficiency. It provides stable voltage under load, improving forklift performance and reducing operational costs.

How does the battery’s design ensure durability and environmental protection?

The metal shell provides mechanical strength against shocks and vibrations common in industrial environments. The IP65 rating guarantees dust-tight and water-resistant performance, enabling reliable operation in harsh warehouse and outdoor conditions.

How does Redway ESS distinguish its forklift battery in the market?

Redway ESS combines cutting-edge lithium technology with intelligent BMS, rugged mechanical design, and extensive communication options. Their commitment to quality, customization, and comprehensive warranty support positions them as a trusted leader in lithium forklift battery solutions.

What environmental benefits does the Redway ESS LiFePO4 battery provide?

The battery uses non-toxic lithium iron phosphate chemistry, is recyclable, and reduces waste through its long lifespan. It lowers energy consumption and carbon footprint compared to lead-acid batteries, supporting greener industrial operations.

How can users maximize the lifespan and performance of their forklift battery?

Users should avoid deep discharges beyond recommended DoD, use compatible chargers, maintain proper storage conditions, monitor battery health via smart systems, and follow manufacturer installation and operation guidelines.

Chart: Comparison of Redway ESS 80V 420Ah LiFePO4 Battery vs Lead-Acid Battery

Feature Redway ESS LiFePO4 Battery Lead-Acid Battery
Nominal Voltage 81.6V 80V
Capacity 420Ah 420Ah
Energy 33.9 kWh ~26.4 kWh
Weight ~420 kg 600-700 kg
Cycle Life >3000 cycles (80% DoD) 500-1000 cycles
Charge Time 3-5 hours 8-12 hours
Maintenance None Regular water topping
Safety Advanced BMS + IP65 casing Moderate

Chart: Key Features and Benefits of Redway ESS 80V 420Ah LiFePO4 Forklift Battery

Feature Benefit
High Capacity (420Ah) Extended forklift operational hours
Long Cycle Life (>3000) Reduced replacement and maintenance costs
Advanced BMS Enhanced safety and performance monitoring
IP65 Rated Metal Shell Durable and dust/water resistant
Smart Communication Real-time monitoring and remote diagnostics

Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 80V
Nominal Capacity 420Ah
Nominal Energy 33.6kWh
Dimensions (L*W*H) 938 x 798 x 778 mm
Weight ~410 kg
Max Charge Current 320A (Continuous)
Max Discharge Current 320A (Continuous)
Peak Discharge Current 450A (5s)
Operating Voltage Range 62.5V–91.25V
IP Rating IP65
Cooling Natural Cooling
Cycle Life >4000 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus, 4G
Warranty 5 years
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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