Description
Our 48V 200Ah LiFePO4 Forklift Battery is a high – performance lithium battery. Ideal for wholesale and OEM buyers, it offers long cycle life, high capacity, and advanced features for material handling.
Key Features
- High Capacity: A 200Ah nominal capacity, equivalent to a 240Ah lead – acid battery, for extended operation and less downtime.
- Long Cycle Life: Over 3,000 cycles at 100% DOD, reducing maintenance and replacement frequency.
- Powerful Performance: Supports 600A continuous and 800A peak discharge current for demanding tasks.
- Robust Construction: IP65 – rated metal casing, dust – tight and water – resistant for harsh environments.
- Advanced Battery Management System (BMS): Prevents overcharging, short – circuits, and overheating, monitors key parameters.
Product Description
The 48V 200Ah LiFePO4 Forklift Battery is engineered for optimal power and reliability in material handling. With a 9.6 kWh nominal energy output, it’s suitable for warehouses, logistics centers, and manufacturing. Designed for OEM, ODM, and wholesale buyers, it has extensive customization options. The BMS ensures safe and efficient operations by monitoring state of charge, voltage, current, and temperature. It has a long cycle life and can handle high – power applications.
Customization and Delivery
As a lithium battery manufacturer, we offer customization for OEM clients. We can adjust voltage configurations (48V), capacity, and connector types. Our flexible delivery terms (FOB, EXW, CIF) ensure orders arrive within 25 days.
Benefits for OEM and Wholesale Buyers
For OEM customers, our battery provides a reliable power source that can be tailored to specific product designs. Wholesale buyers can benefit from the long – term cost savings due to the battery’s long cycle life and low maintenance. Our lithium battery technology offers an eco – friendly alternative to traditional lead – acid batteries. This 48V 200Ah LiFePO4 Forklift Battery is a great choice for enhancing material handling operations. Contact our manufacturer today to discuss your specific requirements!
48V 200Ah LiFePO4 Forklift Battery Specs and Performance
What are the key specs of 48V 200Ah LiFePO4 forklift batteries?
The 48V 200Ah LiFePO4 forklift batteries offer high energy capacity, typically providing 9.6 kWh of power. They are designed for high efficiency, fast charging (1-2 hours), and long service life (up to 3,000 cycles). These batteries operate safely across a wide temperature range, offering minimal maintenance and low self-discharge rates.
Why choose LiFePO4 chemistry for industrial forklift batteries?
LiFePO4 chemistry is chosen for industrial forklift batteries because it offers superior safety, longer lifespan, and high energy density compared to traditional lead-acid batteries. It also provides fast charging capabilities, lower maintenance costs, and better performance in a wide range of operating temperatures, making it ideal for demanding forklift applications.
How does high-efficiency design improve forklift performance?
High-efficiency design in LiFePO4 batteries optimizes energy storage and minimizes energy loss during both charge and discharge cycles. This design enhances forklift performance by extending operational time between charges, reducing downtime, and ensuring consistent power delivery to the forklift’s motors, improving overall productivity.
What safety features protect 48V LiFePO4 batteries in industrial use?
48V LiFePO4 batteries have built-in Battery Management Systems (BMS) that prevent overcharging, over-discharging, and short-circuiting. Thermal management systems ensure safe operation under varying temperatures, and the battery’s chemistry is inherently safer than other lithium types, reducing the risk of thermal runaway.
What is the expected lifespan of a 200Ah LiFePO4 forklift battery?
The expected lifespan of a 200Ah LiFePO4 forklift battery is between 3,000 and 5,000 charge cycles. This is significantly longer than lead-acid batteries, which typically last only 500-1,000 cycles. The actual lifespan can vary depending on factors such as operational conditions, maintenance, and charging practices.
Are these batteries compatible with all industrial forklift models?
48V 200Ah LiFePO4 batteries are compatible with many industrial forklift models that require a 48V power source. However, compatibility depends on the specific design and requirements of the forklift. It is important to check the forklift’s power specifications and dimensions to ensure the battery will fit and meet operational needs.
LiFePO4 Forklift Battery Features and Maintenance
What are LiFePO4 battery specs for forklifts?
LiFePO4 forklift batteries come in various configurations depending on the voltage and capacity, with common specifications being 24V, 36V, 48V, and 72V. Key specs include high cycle life (up to 5,000 cycles), fast charging times (typically 4-6 hours), a wide operating temperature range, and advanced BMS for battery health and safety monitoring.
Key advantages of LiFePO4 for forklift batteries?
LiFePO4 batteries offer long lifespan, fast charging, high energy efficiency, and low maintenance. They are lighter, safer, and more environmentally friendly than traditional lead-acid batteries. These advantages reduce total cost of ownership and improve forklift productivity.
Custom LiFePO4 design challenges in forklifts?
Designing custom LiFePO4 batteries for forklifts can be challenging due to the need to optimize battery size, weight, and power output for specific forklift models. Balancing the capacity, maintaining thermal stability, and ensuring proper integration with the forklift’s electrical system are key considerations in the design process.
How to maintain LiFePO4 forklift batteries?
To maintain LiFePO4 forklift batteries, ensure regular charging without over-discharging, keep the terminals clean, and check the battery’s voltage periodically. Avoid exposure to extreme temperatures, and use the recommended charger to prolong the battery life.
Industry trends in lithium forklift batteries?
The demand for lithium-ion (LiFePO4) forklift batteries is growing due to their superior performance, long lifespan, and low maintenance requirements. Key trends include the adoption of fast-charging technologies, growing interest in sustainability, increased safety features, and improvements in battery management systems (BMS) to optimize performance.
LiFePO4 vs lead-acid in forklifts comparison?
LiFePO4 batteries last 3-4 times longer than lead-acid, charge faster, and require less maintenance. They are lighter, more efficient, and environmentally friendly. Lead-acid batteries are cheaper upfront but need frequent maintenance and replacements, making LiFePO4 more cost-effective in the long run.
LiFePO4 Battery Capacity and Ordering
What is the capacity of 48V 200Ah LiFePO4 batteries?
The capacity of 48V 200Ah LiFePO4 batteries is 9.6 kWh (48V * 200Ah = 9.6 kWh). This capacity provides sufficient energy to power forklifts and other industrial equipment for extended periods before requiring a recharge.
Are there bulk discounts for wholesale LiFePO4 batteries?
Yes, many suppliers offer bulk discounts for wholesale purchases of LiFePO4 batteries. The discount typically depends on the order volume, with larger orders receiving more significant price reductions. Bulk buying also helps to streamline procurement and maintenance for large fleets of forklifts.
Do manufacturer-direct LiFePO4 batteries have certifications?
Yes, most reputable manufacturers of LiFePO4 batteries provide certifications to ensure their products meet safety, quality, and environmental standards. Common certifications include ISO 9001 (quality management), UL 2054 (battery systems), IEC 62133 (battery safety), and UN 38.3 (transportation safety).
What are typical applications for 48V 200Ah LiFePO4 batteries?
48V 200Ah LiFePO4 batteries are commonly used in industrial forklifts, pallet jacks, automated guided vehicles (AGVs), and other material handling equipment. They are also suitable for warehouse operations and facilities that require high-efficiency, low-maintenance battery solutions for heavy-duty applications.
How do LiFePO4 batteries compare to lead-acid in lifespan?
LiFePO4 batteries last significantly longer than lead-acid batteries. While lead-acid batteries typically last 500-1,000 charge cycles, LiFePO4 batteries can last 3,000-5,000 cycles, resulting in lower total cost of ownership and reduced frequency of battery replacements.
What is the minimum order quantity for wholesale purchases?
The minimum order quantity (MOQ) for wholesale LiFePO4 battery purchases can vary depending on the supplier. It is often around 10-20 units, but some manufacturers may offer more flexible MOQ options for larger fleets or specialized orders.
LiFePO4 Forklift Battery Cycle Life and Safety
What is the cycle life of 48V 200Ah LiFePO4 forklift battery?
The cycle life of a 48V 200Ah LiFePO4 forklift battery is typically between 3,000 and 5,000 charge cycles. This cycle life is much higher than that of lead-acid batteries, which typically last only 500-1,000 cycles.
How long does charging take for a 48V 200Ah LiFePO4 battery?
Charging a 48V 200Ah LiFePO4 battery usually takes 4-6 hours with a standard charger. Fast-charging solutions may reduce the time to 2-3 hours, depending on the battery’s design and the charger used.
What safety standards apply to 48V LiFePO4 forklift batteries?
48V LiFePO4 forklift batteries should comply with safety standards such as UL 2054 (for battery systems), IEC 62133 (for battery safety), and UN 38.3 (for transportation). These standards ensure that the batteries are safe for use and transport in industrial applications.
What temperature range supports optimal battery performance?
LiFePO4 batteries typically perform optimally in temperatures between -20°C and 60°C. However, it is important to avoid exposing the batteries to extreme temperatures, as this can negatively impact their performance and lifespan.
Are maintenance routines needed for LiFePO4 forklift batteries?
LiFePO4 forklift batteries require very little maintenance compared to lead-acid batteries. Regular checks for corrosion, ensuring the battery is properly charged, and monitoring the battery’s temperature are typically the only maintenance routines required.
Which forklift models use 48V 200Ah LiFePO4 batteries?
48V 200Ah LiFePO4 batteries are compatible with many modern industrial forklift models, including those from manufacturers like Toyota, Yale, and Crown. However, it’s important to verify compatibility based on the forklift’s power requirements and physical space for the battery.
