Description
Our 48V 560Ah LiFePO4 Forklift Battery is a top – notch lithium battery for industrial forklifts. It offers high capacity, long cycle life, and robust performance, making it ideal for OEM and wholesale buyers.
Key Features
– High Capacity: With a 560Ah nominal capacity and about 28.67 kWh energy output, it allows for longer operation and boosts productivity.
– Long Cycle Life: Over 6,000 cycles at 80% DOD mean lower maintenance and replacement costs compared to traditional batteries.
– Powerful Performance: A 400A continuous and 800A peak discharge current makes it great for heavy – duty work.
– Robust Construction: The IP67 – rated metal casing ensures dust – tight and water – resistant operation in harsh conditions.
– Advanced Battery Management System (BMS): Protects against overcharging, short circuits, and overheating while monitoring key parameters for safety.
Product Description
This lithium battery from our manufacturer uses advanced LiFePO4 technology. It operates at 48V with a 560Ah capacity, offering about 28.67 kWh of energy. It works efficiently from 40V to 58.4V, fitting various forklift models. Its compact size (950 x 592 x 450 mm) and 210 kg weight simplify installation. The BMS enhances performance and battery life by preventing hazards. It has over 6,000 cycles at 80% DOD, reducing ownership costs. It can work in temperatures from – 20¡ãC to 60¡ãC and supports RS485 and CAN – bus communication. The on – shell LCD shows real – time battery status.
A 48V 560Ah LiFePO4 forklift battery offers high-capacity, safe, and reliable power by combining advanced lithium iron phosphate chemistry with an intelligent Battery Management System (BMS). Delivering over 4000 deep cycles at 80% depth of discharge, high continuous and peak discharge currents, and robust safety protections, it ensures efficient, maintenance-free operation for demanding industrial forklifts.
What are the key specifications of a 48V 560Ah LiFePO4 forklift battery?
The battery provides a nominal voltage of 51.2V and a capacity of 560Ah, yielding approximately 28.7 kWh of energy. It supports continuous discharge currents of 300-400A and peak discharge currents up to 1000A for short bursts. The battery is encased in a rugged metal shell with IP65 to IP67 protection ratings, ensuring resistance to dust and water. Dimensions typically range around 950 x 592 x 450 mm, with a weight near 210 kg (excluding counterweight).
How does the Battery Management System (BMS) improve safety and performance?
The BMS continuously monitors cell voltages, current, temperature, and state of charge to prevent overcharge, over-discharge, short circuits, and overheating. It balances cell voltages to maximize usable capacity and extend battery life. Advanced communication protocols such as RS485, CAN bus, and Bluetooth enable real-time monitoring and predictive maintenance.
Why is LiFePO4 chemistry preferred for forklift batteries?
LiFePO4 chemistry offers superior thermal stability, long cycle life exceeding 4000 cycles at 80% depth of discharge, and high energy density. It maintains stable voltage output, resists thermal runaway, and is environmentally friendly. Compared to lead-acid batteries, it charges faster, weighs less, and requires minimal maintenance.
What are the typical applications for a 48V 560Ah LiFePO4 battery?
Ideal for electric forklifts, warehouse vehicles, automated guided vehicles (AGVs), and other industrial equipment requiring reliable, high-capacity power with extended runtime and fast recharge capabilities.
How does the battery’s design contribute to durability and reliability?
The battery’s robust metal casing with IP65 to IP67 rating protects against dust and water ingress, ensuring durability in harsh industrial environments. Its compact form factor and optimized weight facilitate easy installation and scalability.
What are the charging and discharging specifications?
The battery uses a CC/CV charging profile with a maximum charge voltage of 58.4V and supports continuous charge currents up to 200A. It delivers continuous discharge currents of 300-400A and peak discharge currents of 1000A for 5 seconds. Operating temperature ranges from -20°C to 60°C for discharge and 0°C to 55°C for charging.
Charging and Discharging Specifications
| Specification | Value |
|---|---|
| Nominal Voltage | 51.2V |
| Nominal Capacity | 560Ah |
| Nominal Energy | 28.7 kWh |
| Max Continuous Charge | 200A |
| Max Continuous Discharge | 300-400A |
| Peak Discharge Current | 1000A (5 seconds) |
| Max Charge Voltage | 58.4V |
| Cycle Life | >4000 cycles @ 80% DoD |
| Operating Temperature | Charge: 0°C to 55°C |
| Discharge: -20°C to 60°C | |
| Protection Rating | IP65 to IP67 |
How do temperature and environmental factors affect battery performance?
The battery performs reliably within a wide temperature range and features IP65 to IP67 protection, making it suitable for harsh industrial environments. The BMS actively manages thermal conditions to prevent damage and maintain optimal performance.
How can multiple 48V 560Ah batteries be connected for larger systems?
Batteries can be connected in series to increase voltage or in parallel to increase capacity. Redway ESS provides expert guidance to ensure proper BMS synchronization and system design, optimizing balanced charging and discharging.
What maintenance practices maximize battery life?
Maintenance includes regular inspection of terminals and connectors, adherence to charging protocols, avoiding deep discharges, and monitoring via BMS. Redway ESS offers firmware updates and technical support to maintain peak battery health.
How does Redway ESS support customers with their LiFePO4 forklift batteries?
Redway ESS offers customized 48V 560Ah LiFePO4 forklift batteries with advanced BMS, rugged design, and smart connectivity options like Bluetooth, CAN bus, and 4G remote monitoring. Their expert team ensures seamless integration, reliable operation, and comprehensive after-sales service tailored to client needs.
